COMPONENTS

Our component list

MILLS

NEW – Paddlewheel Tsunami

(applies only to existing plants)

Facts

  • 22kW drive power

  • Low energy consumption due to operation by frequency converter

  • Paddle diameter 4.48 meters

  • Available with 8 paddles

  • Easy to maintain, as the drive unit is outside the tank

  • Suitable for final storage

  • 3-stage reliable planetary gear

  • with float for changing fill levels

  • for container depths from 5.00 – 10.00 m

  • for tank diameters of up to 50.00 m

Tsunami – inclined paddle agitator

(applies only to existing plants)

Facts

  • 18.5 or 22kW drive power
  • Low energy consumption due to operation by frequency converter
  • 43,422 m³/h circulation capacity with simultaneous low speed of 9 rpm
  • Paddle diameter 5.20 meters
  • Available with 2 or 4 paddles
  • Easy to maintain, as the drive unit is outside the tank
  • Suitable for digesters, post-digesters and final storage facilities
  • 3-stage reliable planetary gear
  • Optionally with float for changing filling levels

Steinauer – Vertical agitator

(applies only to existing plants)

Facts

  • 18.5 or 22 kW drive power
  • Low energy consumption due to operation by frequency converter
  • 43,900 m³/h Circulation capacity
  • Stepless adjustment of the stirring power
  • Paddle diameter 4.20 meters
  • Available with 4 to 6 paddles
  • Suitable for digesters, post-digesters and final storage facilities
  • 3-stage reliable planetary gear
  • Easy to maintain, as the drive unit is outside the tank

Mississippi – Paddle agitator

(applies only to existing plants)

Facts

  • 18.5 kW drive power
  • Low energy consumption due to operation by frequency converter
  • 26,675 m³/h Circulation capacity
  • Paddle diameter 4.20 meters
  • Suitable for digester and post digester
  • 3-stage reliable planetary gear
  • Easy to maintain, as the drive unit is outside the tank
  • Optionally available with central lubrication system

Kontakt

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INSERTION TECHNOLOGY

The right insertion technology for every requirement

Fuada-Sepp

(applies only to existing plants)

Facts

  • As a simple contributor with 10 m³, 20 m³, 24 m³, 34 m³, 40 m³ or 50 m³
  • As a double feeder with 68 m³, 80 m³ or 100 m³
  • 7.5 – 11 kW drive power per screw
  • As ceiling or side entry or with high conveying technology
  • Solid screws and screw tubes (opt. completely made of stainless steel)
  • Stainless steel tray
  • Digital large display
  • Visualized control panel
  • Reliable drive units with planetary gearheads

Hochreiter Walking Floor

(applies only to existing plants)

Facts

  • Volume from 56 m³, 82 m³ up to 108 m³
  • 4 to 5.5 kW hydraulic power unit
  • 2.2 kW per milling drum (optionally with central lubrication)
  • Optionally available with additional milling drums
  • Side entry or high conveyance technology
  • 12 hydraulically controlled stainless steel push bars
  • Visualized control, large digital display with dosing diary
  • No corrosion problems, because lined with PE-tub & screen printing plates
  • Economic operation due to low power consumption

Technical data

  • Volume of 50m³, 70m³, 90m³ or 100m³
  • 5.5 kW hydraulic power unit
  • 2.2 kW per scarifying roller
  • Optionally with central lubrication

Central PUMP STATION

(applies only to existing plants)

Facts

  • 18.5, 22 and 30 kW drive power
  • Stainless steel body with 5 inlets in DN300
  • Integrated manifold from 5 to 11 outlets
  • High degree of prefabrication due to frame construction with pneumatic sliders
  • High flow rate due to a robust centrifugal pump
  • With automatic central lubrication system
  • Optionally with flow measurement

GAS STORAGE

Facts

  • Large gas storage tank for flexible system operation

  • A support fan keeps the outer weather protection membrane stable and makes it resistant to wind

  • An internal, invisible foil serves as a buffer for the biogas and is expanded or collapsed by the gas pressure

  • Fill level monitoring on the smartphone

  • Gas storage offers the biogas plenty of space for cooling, condensation and sulphur reduction

Available as:

  • Container cover

  • Thermally insulated design

  • Angular, round, square on a foundation or concrete upstand

  • Gas bag above the CHP room

(applies only to existing plants)

CONTAINER HEATING

Container heating

  • Fermenter heating completely welded
  • Each ring with forward and return
  • Suitable for any container diameter
  • 1-6 rings selectable
  • Complete with mounting

Facts

  • The stainless steel rings are completely in the substrate

  • Diffusion-tight

  • No siltation in the water system
  • Better heat transfer compared to PE hoses

  • Thermophilic operation possible

  • Not susceptible to maintenance

GAS PURIFICATION / GAS DEWATERING

by means of activated carbon Gas treatment / cooling

Facts

  • Purified and dewatered biogas
  • Reduction of deposits in the combustion chamber due to sulfur or siloxanes
  • Avoidance of damage due to corrosion and pitting in the exhaust gas heat exchanger
  • Increase in CHP availability and longer CHP service life
  • No consequential damage due to oxicate contamination
  • Extension of the oxicate service life
  • Reliable gas cooling by means of an efficient, temperature-controlled air conditioning unit
  • Integrated reheating of the biogas for maximum purification performance
  • Optimum gas purification through distribution to several tanks connected in parallel
  • Uniform raw gas distribution resulting in high loading of the activated carbon filter
  • Modular system, expandable, absolutely maintenance-friendly, no heavy lifting equipment required, up to four individual filter bags per container can be changed individually
  • Several possibilities for sulfur measurement on the individual tanks
  • Weather-independent installation outdoors or in a hall possible
  • On site- exchange of the activated carbon filter as well as new supply is secured !

GAS FLARE

Delivered ready for operation and can be used immediately

Option packages

  • Control cabinet stainless steel

  • Fully automatic operation possible

  • Gas valve 2 stage
  • Control cabinet heater with thermostat

  • Loose switch cabinet for remote mounting

  • Gas shut-off damper DVGW tested

  • Anchoring set, 16pcs. Stainless steel impact anchor

  • Frost protection package, enclosure and heating of the gas fittings

  • Windshield package, 4 stainless steel windshields
  • Switch mains emergency power with 16A CE socket
  • MTU-V 800 flame tube extension by 1.5m

  • Concealed combustion

BARREL FILLING STATION

Drum filling station

  • Variable projection 3 – 6 m

  • Height-adjustable via hydraulic cylinder

  • DN 150/200
  • Swivel joint

VIEWING DEVICE

Porthole

  • DN300 / DN400
  • With flushing system and stopcock
  • Windscreen wiper

  • Reinforced design for installation below maximum fill level

Slanted viewing window

  • DN400 / DN500
  • With flushing system and stopcock
  • Round or square
  • Windscreen wiper
  • Stainless steel

Fermenter lid with burst protection

  • for recesses of 0.80 x 0.80 m, 1.20 x 1.20 m, 1.20 x 1.80 m and 1.70 x 2.70 m

  • Burst-proof sight glass 0.60 x 0.60 m

  • Special silicone seal

  • Stainless steel

SYSTEM PIPING

Pipework

  • Slurry outputs, gravity flow and pressure line

  • Gas pipes in stainless steel and HDPE

  • District heating

  • Distribution bar

SANDRÄUMER

with discharge screw

Facts

  • Economical 1.35 kW drive power
  • Max. 16 meter tank diameter
  • Single or double rake arm
  • Suitable for sinking materials such as: sand, stones, etc.
  • Reliable planetary gear
  • Sand discharge screw with massive screw windings
  • Up to 95% reduction in heavy material deposition
  • Economical operation due to low rotation (1 rpm)

SYSTEM CONTROL

MasterVIZOR

The in-house, programmed system control is individually adapted to the system on site. The intelligent modular system makes it self-explanatory and easy to operate for the user. If unexpected malfunctions occur, the integrated diagnostic system contacts the plant operator or our service team by e-mail, SMS or phone call. The fault is immediately listed in detail in the clear diagnostic display, allowing the fault to be rectified quickly and specifically.

OVERTIME

between the fermenters

Facts

  • Version in DN300 / DN400

  • Communicating system

  • Compressed air injection

  • Optionally with flushing device

  • Optionally with handwheel or pneumatic slider

  • No additional pumping process required

  • High energy savings

  • Low-maintenance operation

SEPERATOR

Facts

  • Simplification and optimization of processes (e.g. for BGAs, industry)
  • Closing of loops (e.g. solid phase as bedding material)
  • Reduction of the storage space by up to 25%.
  • Targeted use of nutrients: separation into solid/liquid phase
  • Production of commercial products: separating – drying – pelletizing
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